HSM Jet Spindle

User Manual

Typhoo

H S M Jet S p i n d l e s

General

HSM Jet Spindle HSM Jet Spindle

FCC Compliance Statement

This device has been tested and found to comply with the limits for

a Class A digital device, pursuant to Part 15 of the FCC Rules. These

limits are designed to provide reasonable protection against harmful

interference in residential installations. This equipment generates uses

and can radiate radio frequency energy and, if not installed and used in

accordance with the instructions, may cause harmful interference to

radio and television reception.

However, there is no guarantee that interference will not occur in a

particular installation. If this device does cause such interference, which

can be veried by turning the device off and on, the user is encouraged

to eliminate the interference by one or more of the following measures:

• Re-orient or re-locate the receiving antenna.

• Increase the distance between the device and the receiver.

• Connect the device to an outlet on a circuit different from the one

that supplies power to the receiver.

• Consult the dealer or an experienced radio/TV technician.

WARNING! Changes or modications to this unit not expressly

approved by the party responsible for compliance could void

the user’s authority to operate the equipment.

This device complies with FCC Rules Part 15:

Operation is subject to two conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference that may

be received or that may cause undesired operation.

To comply with FCC Section 1.310 for human

exposure to radio frequency electromagnetic

elds, implement the following instruction:

A distance of at least 20 cm between

the equipment and all persons should be

maintained during the operation

of the equipment.

Table of Contents

1. General / FCC Compliance Statement ...................................... 3

1.1 Safety First ............................................................................................................4

1.2 Statement of Conformity ................................................................................5

1.2.1 European Standards (CE) ..................................................................................5

1.2.2 American Standards (UL) .................................................................................. 5

1.2.3 International Standards ....................................................................................5

1.3 Introduction ..........................................................................................................6

1.4 Case Contents ......................................................................................................6

1.5 Main Features .......................................................................................................7

1.5.1 Wireless Rotation Speed Display - Overview ............................................7

1.5.2 Built-in and Direct Mounting System to CNC Spindle .............................9

1.5.3 Shaft Locking for Tool Clamping ....................................................................9

1.5.4 Integrated Coolant Nozzle System ...........................................................10

1.5.5 Tool Clamping .....................................................................................................10

2. Installation ................................................................................. 11

2.1 Battery Installation for RPM Wireless Transmitter ................................ 11

2.2 Display ....................................................................................................................11

2.2.1 Prerequisite for Display Installation ............................................................11

2.2.2 Display Installation Workspace ..................................................................... 11

2.2.3 Connect HSM Jet Spindle to Display ........................................................... 12

2.2.4 Display Screens .................................................................................................. 13

2.2.5 Disconnect HSM Jet Spindle from Display ................................................. 17

2.3 HSM Jet Spindle ..................................................................................................18

2.3.1 Prerequisite for CNC Machine ........................................................................ 18

2.3.2 HSM Jet Spindle Installation to CNC Machine ...........................................18

2.3.3 Placement of HSM Jet Spindle in Toolholder............................................19

2.3.4 Tool Prerequisites ............................................................................................20

2.3.5 Tool Installation for HSM Jet Spindle .......................................................... 21

2.3.6 Tool Clamping and Runout Check (Recommendations) .................... 23

3. Maintenance .............................................................................. 24

3.1 Periodic Maintenance ...................................................................................... 24

3.2 Battery Change on RPM Transmitter......................................................... 24

3.3 Recommended Operating Environment .................................................. 24

3.4 Storage ................................................................................................................ 24

3.4.1 Pre-Storage ........................................................................................................ 24

3.4.2 Storage Conditions .......................................................................................... 24

4. Working with the HSM Jet Spindle .......................................... 25

4.1 Recalculation of Table Feed for HSM Jet Spindle ................................... 25

4.1.1 Existing Machining Process ........................................................................... 26

4.1.2 New Machining Process .................................................................................. 26

5. Troubleshooting ........................................................................ 27

5.1 Display Messages ..............................................................................................27

5.2 HSM JET Spindle Shaft Does Not Rotate (cont’d) ..................................27

5.3 HSM Jet Spindle Not Used Within the Past Month .................................27

6. Warranty Summary ...................................................................28

7. Customer Service after Purchase .............................................31

General

HSM Jet Spindle HSM Jet Spindle

1. General

1.1 Safety First

Read the Manual

Safety of the operator is a main concern. This equipment is as

safe as we are able to make it. Avoid accidents by reading the

safety alerts, investing a few seconds of thought and a careful

approach to handling equipment. You, the operator, can avoid

many accidents by observing the following precautions. Review

the safety instructions of the manufacturer, suppler, owner, and

all organizations responsible for the prevention of accidents.

Ensure the Following:

The work area and the area around the CNC machine are free

of obstacles The work area is properly lit

This equipment is operated only by a responsible adult trained in

this operation This equipment is not operated by a person under

the inuence of drugs or alcohol This equipment is not operated

by a person with any illness or physical condition that might

reduce reexes or awareness and increase exposure to risk.

Before starting any kind of work, install all of the safety devices

prescribed by the builder of the machine or power tool

Warning: Rotating Tools, Entanglement Hazard

To avoid risks associated with the use of rotating tools it

is strongly recommended to use the utmost caution and

concentration when working.

Warning: Rotating Tools, Cut or Severe Hazard

Always wear correctly sized gloves that allow the sensitivity

necessary to operate the tool correctly and give adequate

protection in the event of the blade being touched during use.

Warning:

Always use safety glasses or protective screens to protect

your eyes.

Only install tools in perfect condition that are recommended

for the material to be worked and that are suitable for the

type of machine used.

Do not use cracked or deformed tools.

Check that the balancing, keying and centering of rotary tools

are carried out correctly

Secure the tool correctly using the proper tightening and

adjustment devices. Remove all tightening and adjustment

devices before use.

Check that the tool rotates in the correct direction.

Never exceed the limits of a piece of machinery. If its ability

to do a job or to do so safely is in question - DON’T TRY IT.

1.2 Statement of Conformity

The HSM Jet Spindle meets the following standards:

1.2.1 European Standards (CE)

• EMC: EN 301489-1/17

• Radio: EN 300328 V 1.8.1

• Safety: EN 61010-1:2010

1.2.2 American Standards (UL)

• EMC: FCC Part 15 B

• Radio: FCC Part 15 C

• Safety: UL 61010-1

1.2.3 International Standards

• Safety: IEC 61010-1:2010

General

HSM Jet Spindle HSM Jet Spindle

1.3 Introduction

The HSM Jet Spindle is a unique High Speed Machining (HSM), spindle

(20K RPM Yellow, 30K RPM Red, 40K RPM Blue). It is driven by the CNC

machine spindle’s coolant-through-ow, at a minimum pressure of 20 bar.

The HSM Jet Spindle does not require any special installation, aside from

mounting onto the machine spindle. It operates as any other standard

toolholder in the tool magazine or ATC.

1.4 Case Contents

The HSM Jet Spindle

case includes:

The wireless RPM display

case includes:

Fig. 1. Spindle case contents Fig. 2. Display case contents

1. Nut ER11 GHS

2. Wrench ER11 SMS

3. Shaft Lock Flag Key

4. Allen key - Hexagonal 2.0 mm

5. Battery - Lithium metal

non-rechargeable, CR2 type

1. TSD - wireless RPM display

2. AC/DC 5V power supply

* Actual size and types of accessories

may vary due to conguration and

manufacturing process

* For USA/Japan: Include EU to US/Japan AC

adapter plug

1.5 Main Features

The HSM Jet Spindle system uses the machine’s existing coolant or cutting

uid supply as a pressurized energy source (20 to 40 bars), rotating a

turbine in the range of about 50,000 RPMs.

It offers an ideal solution for a wide range of semi-nishing and nishing

applications such as milling, drilling, thread-milling, engraving, chamfering,

deburring, ne radial grinding and more. The Jet Spindle is equipped with

real-time wireless RPM transmitting and monitoring; to optimize cutting

conditions.

Fig. 3. Shaft lock ag key and wench

Fig. 4. Spindle selection

Fig. 5. HSM Jet Spindle wireless transmitter and display

HSM Jet Spindle type TJS 20K... TJS 30K... TJS 40K...

Operating range of coolant pressure [bar]

40 20

Operating range of coolant ow rate [l/min]

12-18 12-18 12-18

Rotational spindle speed [Krpm]*

45 35

Optimum cutting tool diameter [mm]

Drilling 0.5-2.0,

Milling 1.0-3.5

Drilling 0.5-2.0,

Milling 1.5-3.5

Drilling 0.5-1.0,

Milling 0.5-1.2

* Notes:

• Rotational spindle speed is based on coolant pressure and flow rate.

• Coolant pressure is measured from the spindle inlet.

1.5.1 Wireless Rotation Speed Display - Overview

The HSM Jet Spindle is equipped with an integrated wireless display system,

allowing real-time monitoring of the rotation speed during machining.

The spindle housing is tted with a wireless transmitter that sends RPM

data to the display unit (receiver) mounted outside of the machine.

The receiver is powered by a 5V DC universal AC/DC power adapter

connected to either a 220V AC or 110V AC power source.

The transmitter is powered by a non-rechargeable CR2 lithium battery.

General

HSM Jet Spindle HSM Jet Spindle

Display Information

Fig. 6. Wireless RPM display main view

Fig. 8. HSM Jet Spindle with mounting adaptation options (for Illustration purposes only)

Fig. 7. Wireless RPM display mounting options

Fig. 9. HSM Jet Spindle with shaft lock mechanism

1.5.2 Built-in and Direct Mounting System to CNC Spindle

The HSM Jet Spindle is available with several mounting adaptation options:

• ER32 collet chuck with a special tightening nut, suitable for all standard

toolholders with an ER32 adaptation.

• Integral options for various other adaptations are available upon

request.

1.5.3 Shaft Locking for Tool Clamping

The shaft lock mechanism provides a simple, easy way to change the

cutting tool on the HSM Jet Spindle. For tool mounting instructions, see

page 21.

Warning:

Do not hold the Flag Key while tightening/loosening the shaft lock

mechanism. Key may break off in the shaft lock causing damage.

Shaft lock protection plug must be in place at all times during spindle

operation. It is strictly prohibited to operate the HSM Jet spindle if the

shaft lock protection plug is damaged or missing.

• 2.4 GHz radio frequency transmission

• Direct wireless rotational speed monitoring, range up to 10m

• Externally powered receiver display

• Connection up to 127 tools. Displays information from only one

operating unit

• Internal battery-powered transmitter unit

• Individual ID number for each transmitter unit

Spindle RPM LCD screen

Transmitter

unit’s Battery

level

Function buttons

Transmitter unit

identiﬁcation

number

Signal readout

Power

switch on/off

DC power

socket

RPM wireless

transmitter

detection side

Unit ID

number

PRM transmitter

unit

Receiver display dimensions

StandDC power

socket

Attach to the machine

panel by built-in magnets

Installation

HSM Jet Spindle

General

HSM Jet Spindle

1.5.4 Integrated Coolant Nozzle System

Integrated coolant nozzle system provides direct jet coolant application

for fast efcient chip evacuation.

1.5.5 Tool Clamping

The HSM Jet Spindle is compatible with ER11 collet chuck. It is recommended

to use ER 11 high-precision spring collets.

When longer overhang is required, 10 and 25mm length ER11 thermal

shrink collets are available.

Fig. 10. Integrated coolant nozzle system

Fig. 12. Battery case opening

Fig. 11. Overhang solution types

NUT ER11 GHS

Collet ER11 SPR

NUT ER11 GHS

+10 mm

+15 mm

NUT ER11 GHS

ER11 SRK ...25

Thermal collet

ER11 SRK ...10

Thermal collet

2. Installation

2.1 Battery Installation for RPM Wireless Transmitter

Install battery into the RPM transmitter:

1. Unscrew the 4 battery case cover screws using a hexagonal 2 mm

Allen key.

2. Remove the case cover.

3. Make sure the O-ring inside the cover

is seated well, and is intact.

4. Insert the CR2 lithium battery in the

correct direction.

5. Replace the battery case cover.

6. Replace the 4 screws to secure the

battery case cover.

7. The transmitter is ready for operation.

2.2 Display

HSM Jet Spindle is equipped with an integrated wireless display unit,

allowing real-time monitoring of the rotating speed during machining.

2.2.1 Prerequisite for Display Installation

Make sure that the following prerequisites are met:

1. Electrical power: 220/110V AC, standard socket.

2. Distance from HSM Jet Spindle to display unit: no more than 10 m.

3. Create space for the display unit to provide close-up and

unobstructed viewing.

2.2.2 Display Installation Workspace

1. Mount the display onto a metallic surface using the magnet on the

back of the display, or place on a at and level surface.

2. Connect the display to an AC socket.

3. Switch the display ON.

RPM wireless transmitter

detection side

Fig. 13. Switch display ON

Installation

HSM Jet Spindle HSM Jet Spindle

2.2.3 Connect HSM Jet Spindle to Display

The display and the HSM Jet Spindle must be connected (paired) so they

can “identify” each other. Each transmitter unit has an individual ID number

(See images below) How to connect the HSM Jet Spindle to the display:

1. Make sure the display is ON.

Press ‘CONNECT‘ on the display panel,

and then slide the transmitter (assembled

on the HSM Jet Spindle) across the left

side (detection side) of the display unit, as

shown in the image right.

Fig. 14. Several HSM Jet Spindles (not working simultaneously) connected to one display

Fig. 15. NO SIGNAL displayed

Fig. 16. Connection screens

While connecting the HSM Jet Spindle you will see CONNECTING displayed,

then <device ID> CONNECTED - notice that the battery level of the

HSM Jet Spindle is shown. Make sure <device ID> on connected screen

corresponds to ID # signed on to the RPM transmitter unit.

2.2.4 Display Screens

When turned on, NO SIGNAL / 0 RPM screen will appear.

Installation

HSM Jet Spindle HSM Jet Spindle

Fig. 18. List of connected HSM Jet Spindles on display Fig. 21. Disconnection list for multiple signals screen

Fig. 19. Disconnected display Fig. 22. Disconnect all sensors screens

Fig. 20. More than one device working simultaneously screen

To view a list of all HSM Jet Spindles connected to the display, press the

“List” button.

Note: Disconnected feature will turn OFF internal battery consumption

in the transmitter unit.

If the display detects more than one HSM Jet Spindle working at the

same time, a “MULTIPLE SIGNAL” is shown (see Fig.20).

Select “List” to select the device to disconnect from the next screen.

The display can be cleared from all connected HSM Jet Spindles, or a list

of previously connected devices can be viewed.

Fig. 17. Main display screen

The main display screen shows the HSM Jet Spindle currently operating.

The HSM Jet Spindle ID number, rotation speed, and battery level appear.

Installation

HSM Jet Spindle HSM Jet Spindle

Fig. 24. Disconnect failed screen

Fig. 25. Low battery screen

Fig. 26. Low RPM screen

Fig. 27. High RPM screen

Fig. 23. Connection failed screen

If the connect or disconnect procedure is not successful for any reason,

an appropriate message is shown - see page 27 for troubleshooting.

If the battery of the HSM Jet Spindle currently in operation is running

low, the following warning is shown - see page 27 for troubleshooting.

If the HSM Jet Spindle is not spinning fast enough, the “LOW RPM” alert

is shown.

If the HSM Jet Spindle is spinning too fast, the “HIGH RPM” alert is shown.

2.2.5 Disconnect HSM Jet Spindle from Display

1. Make sure the display is ON.

2. Press ‘DISCONNECT ‘ on the display panel, then slide the

transmitter (assembled on the HSM Jet Spindle) across the left side

(detection side) of the display unit, as shown in the picture.

While disconnecting the HSM Jet Spindle you will see the

“Disconnecting” screen.

“<device ID> disconnected screen” - notice that the battery level of

the HSM Jet Spindle is shown.

Make sure the <device ID> on disconnected screen corresponds to

the ID # signed on to the RPM transmitter unit.

Installation

HSM Jet Spindle HSM Jet Spindle

2.3 HSM Jet Spindle

2.3.1 Prerequisite for CNC Machine

1. Coolant ow through the main CNC machine spindle.

2. Minimum coolant pressure, at main machine spindle outlet: 20 bar.

3. Maximum coolant pressure, at main machine spindle outlet: 40 bar.

4. Minimum ow rate: 12 L/min.

5. Minimum coolant ltration level: 100 µm.

6. Active mist collector.

7. With emulsion coolant, use an anti-foaming agent additive suitable

for emulsion to prevent foaming.

8. With oil coolant, high pressure increases the amount of oil fumes:

a. Use appropriate means of re protection and extinguishing.

b. Use anti-dissolution additive suitable for the oil.

2.3.2 HSM Jet Spindle Installation to CNC Machine

Fig. 28. HSM Jet Spindle on CNC machine

Fig. 29. Placement of HSM Jet Spindle in toolholder

When the HSM Jet Spindle is mounted on the machine, the CNC machine

spindle should be stationary, except for tool check procedure or Z-offset

measurement. In these cases, tool must be rotated at min. RPMs to avoid

risk of breakage/injury.

To avoid CNC machine spindle rotation during the HSM Jet Spindle operation,

use the correct software M-code to lock the spindle orientation.

For example: “M19” code locks the spindle in a dened angle position.

2.3.3 Placement of HSM Jet Spindle in Toolholder

Caution: Deviation from these steps may lead to locking of the tightening

nut to the HSM Jet Spindle.

The HSM Jet Spindle only operates with a toolholder that has a coolant

through channel.

To secure the HSM Jet Spindle in a toolholder: See steps in Figure 29

(left to right).

1. Use a standard toolholder with ER32 collet chuck

2. Loosen the HSM Jet Spindle tightening nut 1.5 full turns

3. Insert built-in ER32 taper shank into ER32 collet chuck until the

HSM Jet Spindle tightening nut will be placed on the toolholder

4. Fasten the HSM Jet Spindle tightening nut onto the toolholder,

without turning the HSM Jet Spindle relative to the nut

5. Fasten the HSM Jet Spindle tightening nut to clamp the HSM Jet

Spindle and the toolholder together with an ER 32 spanner. Use

hand force only

Installation

HSM Jet Spindle HSM Jet Spindle

Toolholder with

ER32 collet chuck

TJS ...K-ER32 R/L

ER32

Mounting nut

Fig. 30. Example of toolholder with a coolant-through hole

Fig. 31. HSM Jet Spindle holding ER32 collet chuck

Fig. 32. Inserting the Flag Key into the HSM Jet Spindle

Fig. 33. Flag Key in HSM Jet Spindle

2.3.4 Tool Prerequisites

HSM Jet Spindles are used in applications with tool shank diameters up

to 6 mm.

2.3.5 Tool Installation for HSM Jet Spindle

The HSM Jet Spindle can hold various tools that use an ER11 collet.

To set a tool into the HSM Jet Spindle

1. Insert the Flag Key in the shaft lock hole, on the side of the spindle.

HSM Jet Spindle type TJS 20K... TJS 30K... TJS 40K...

Operating range of coolant pressure [bar]

20 30 40 20 30 40 20 30 40

Operating range of coolant ow rate [l/min]

12-18 12-18 12-18

Rotational spindle speed [Krpm]*

20 30 40 20 30 40 40 50 60

Optimum cutting tool diameter [mm]

Drilling 0.5-2.0,

Milling 1.0-3.5

Drilling 0.5-2.0,

Milling 1.5-3.5

Drilling 0.5-1.0,

Milling 0.5-1.2

2. Turn the shaft, while pushing the Flag Key in, towards the center of

the HSM Jet Spindle, until the Flag Key penetrates all the way, and

the shaft no longer rotates.

Warning:

Do not hold the Flag Key while tightening/loosening the shaft lock

mechanism. Failure to obey this warning may lead to a broken spindle shaft.

Shaft lock protection plug must be in place at all times during spindle

operation. It is strictly prohibited to operate the HSM Jet spindle if the

shaft lock protection plug is damaged or missing.

a. b.

Installation

HSM Jet Spindle HSM Jet Spindle

3. Loosen the ER11 nut with the provided ER11 wrench, and remove

the nut.

Fig. 34. Loosening ER11 nut

Fig. 35.

Fig. 36. Tightening ER11 nut

4. Insert tool into the collet.

5. Place the collet in the spindle.

6. Tighten the ER11 nut with the provided ER11 wrench.

7. Check that total runout is less than 0.01 mm.

2.3.6 Tool Clamping and Runout Check

(Recommendations)

The HSM Jet Spindle is designed to perform high speed operations with

small diameter cutting tools for very accurate machining.

It is very important to properly perform the instructions related to cutting

tool setup, correct clamping procedure and tool runout.

Standard clamping tools, such as ER11 spring collets and standard clamping

accessories are used on the HSM Jet Spindle.

To get a minimum runout value use ER11 SPR...AA or AAA spring collects

with exact hole size.

According to ISO 15488, the collet runout tolerances should be checked

as shown in the image.

SPINJET housing should remain static!

Runout is measured by rotating the

shaft manually or running an air supply

through the machine Spindle.

Dynamic Balancing System

• Shaft G0.4

Fig. 37. Testing of runout tolerance

Working with

the HSM Jet Spindle

HSM Jet Spindle

Maintenace

HSM Jet Spindle

3. Maintenance

3.1 Periodic Maintenance

The HSM Jet Spindle is free from periodic maintenance.

3.2 Battery Change on RPM Transmitter

The battery in the RPM transmitter mounted on the HSM Jet Spindle will

lose power over time.

To change the battery, please proceed as in chapter 2 (Installation p.11)

3.3 Recommended Operating Environment

• Temperature range: 15-30° C

• Max. altitude: 2000 m

3.4 Storage

3.4.1 Pre-Storage

Before storing the HSM Jet Spindle:

• Clean the HSM Jet Spindle by air blowing for 10-15 seconds.

• Do not use air in the shaft lock hole.

• Disconnect the HSM Jet Spindle from the display device.

• Place the HSM Jet Spindle back in its case.

3.4.2 Storage Conditions

The HSM Jet Spindle must be stored in conditions meeting the following

requirements:

• Sheltered from possible adverse weather conditions.

• Ideal Storage Temperature Range: 15 ºC to 27 ºC.

• Humidity Range: 30% to 60% relative humidity (RH)

Warning:

It is strictly prohibited immerse the HSM Jet Spindle in a uid bath.

Clean external adaptor and ER11 nut using alcohol and treating with oil.

Clean internal shaft using air pressure only. DO NOT use air in the shaft

lock hole.

Shaft lock protection plug must be in place at all times during spindle

operation. It is strictly prohibited to operate the HSM Jet spindle if the

shaft lock protection plug is damaged or missing.

Any damage caused by one of the above “Warnings” will not be covered

by limited warranty.

Warning:

Use the utmost caution when working with rotating tools.

4. Working with the HSM Jet Spindle

The HSM Jet Spindle system was developed to enable optimal cutting

speed conditions for small diameter, solid carbide tools requiring high RPMs.

The HSM Jet Spindle rotates at its rated speed when idle. When the cutting

tool enters the workpiece, it is expected that the rotation speed might

slow down by several thousand RPM.

If the HSM Jet Spindle rotation speed drops by more than several thousand

RPM, when the cutting tool enters the workpiece, review the cutting

process parameters and adjust them accordingly.

HSM Jet Spindle Types by Cutting Tool Diameter

HSM Jet Spindle Type TJS 20K… TJS 30K… TJS 40K…*

Cutting tool diameter [mm] 2.0-3.5 1.0 -2.5 0.2-1.5

Spindle speed [K RPM ]** 20 30 40

Recommended cutting

speed [m/min]

For steel ≤ 200

For aluminum ≤ 200

In order to take advantage of high speed machining, minimize cutting

forces and reduce wear, tool diameter should be selected according to

the spindle speed (when possible).

• Always select the smallest tool diameter, according to the application

requirements.

• Always select cutting tools in grades that are suitable for high speed

machining.

4.1 Recalculation of Table Feed for HSM Jet Spindle

There are two calculation methods for table feed F [mm / min], with

the HSM Jet Spindle:

• Existing machining process (transition from machining with a machine

spindle to an HSM Jet Spindle)

• New machining process

Troubleshooting

HSM Jet Spindle

Working with

the HSM Jet Spindle

HSM Jet Spindle

4.1.1 Existing Machining Process

The feed per tooth fz remains constant while the table feed F increases

in proportion to the HSM Jet Spindle rotation speed.

The feed per tooth fz should remain constant while the table feed F changes.

Calculate the table feed F [mm/min] according to the following formula:

F ≈ Ratio x F current

F - New table feed

Ratio - The ratio between the machine spindle speed and HSM Jet Spindle

speed, (new speed divided by the current speed).

F Current - Current table feed with original machine spindle.

For example:

If using a machine spindle at 8,000 rpm, with a table feed of 160 [mm/min],

and the HSM Jet Spindle set to 30,000 rpm, then the new recommended

table feed is as follows:

New table feed = 30,000/8,000 x 160=3.75 x 600 [mm/min].

In this example, the new table feed should be 600 mm/min.

4.1.2 New Machining Process

Calculate the table speed, F [mm/min], according to the formula:

F = n x z x fz

Rotation speed – n [rpm] rotation speed for table speed calculation, can

be determined only after reading the actual rotation speed obtained

when the tool has engaged the material.

Number of teeth – z.

Feed per tooth – fz [mm/tooth] , select according to tool vendor’s

recommendations, taking into consideration the machining material,

application and the tool geometry.

Note:

First trial for both machining processes: It is recommended to increase the table

feed gradually.

5. Troubleshooting

5.1 Display Messages

Display Message Indication Action Required

NO SIGNAL

No HSM Jet Spindle

connected is operating

within range

If no HSM Jet Spindle is currently

operational - no action is required

If a HSM Jet Spindle is operating -

wait 10 sec. If message persists,

disconnect and then reconnect

MULTIPLE SIGNAL

More than one device is

working simultaneously

Press LIST button, then disconnect

one of the HSM Jet Spindles

LOW RPM

HSM Jet Spindle is

rotating too slowly

Check: HSM Jet Spindle, coolant

pressure, and cutting parameters

HIGH RPM

HSM Jet Spindle is

rotating too quickly

Check: HSM Jet Spindle, and coolant

pressure

FAILED TO

CONNECT

Connection did not

succeed

Retry connection process. If still not

working, replace the HSM Jet Spindle

battery.

FAILED TO

DISCONNECT

Disconnection did not

succeed

Retry disconnection process. If still

not working, replace the HSM Jet

Spindle battery.

LOW BATTERY

Battery is low on power Replace the battery

5.2 HSM JET Spindle Shaft Does Not Rotate or RPM

Not Corresponding To Coolant Pressure

May Result In “Low RPM” Message.

1. Check coolant and pressure in cooling system.

2. Run coolant through HSM Jet Spindle for 5 minutes while idle.

3. If issue persists - call for technical assistance.

5.3 HSM Jet Spindle Not Used Within the Past Month

Before working with an HSM Jet Spindle that has not been recently

operated, rst assemble it on the CNC machine. Then run coolant through

the Jet Spindle for 3 to 5 minutes. Ensure that the Jet Spindle reaches a

speed corresponding to the coolant pressure being pumped through it.

Warranty Summary

HSM Jet Spindle HSM Jet Spindle

6. Warranty Summary

HSM Jet Spindle and Display Unit Warranty Frame

The manufacturer warrants that its spindles are to be free from defects

in material, design and workmanship under normal use. Maintenance and

service, for a period commencing from the date of invoice referenced

by the spindle serial no. imprinted on the spindle housing, is valid until:

12 months from the date of invoice.

Within the frame of warranty, the following

conditions are in effect:

• Warranty does not apply to spindles that have been subject to

operator / programmer error (i.e. crashed or improper preventative

maintenance, installation errors, and/or contamination)

• Warranty does not apply to spindles that have been repaired, or

have attempted to be repaired by anyone other than a manufacturer

authorized representative.

• Warranty does not apply to worn-out bearings.

• Claim of defect must be issued by returning the spindle in its original

packaging accompanied by a written claim form; with an explanation

of the malfunction, inclusion of the spindle serial no. and a copy of

the product invoice.

The manufacturer’s liability under this warranty shall be limited to the

repair of, or replacement of, at the manufacturer’s discretion, any part

determined to the manufacturer’s satisfaction to be defective, and

which has not been found to have been misused, abused, abnormally

used, or damaged by accident or improper maintenance, altered, or

carelessly handled.

Upon determination by the manufacturer that a warranty claim is valid,

a refurbished or new spindle will be shipped as a replacement, on a no

charge bases. All spindles repaired under warranty will remain under the

initial warranty timeframe for the balance of the valid warranty period.

Customer shall pay shipping and handling costs for the spindle’s return

to the manufacturer’s premises. Return of the repaired or replacement

spindles under warranty shall be sent to the customer’s premises only,

at the expense of the manufacturer.

The manufacturer reserves the right to choose the method of shipment

on all replacement parts supplied under warranty.

The customer shall bear all shipping costs related to spindles which are

not under warranty.

Repair and Refurbishment: HSM Jet Spindle and

Display Unit Warranty Frame

A Spindle that has undergone repair by the manufacturer not within

the warranty cover terms and/or valid time frame shall be entitled to a

limited warranty period of 6 months from the invoice date; all warranted

repairs must be performed by the manufacturer as the sole certied

entity. Using any repair service other than a manufacturer authorized

rep, will immediately terminate the warranty; validity, scope and terms.

The repaired spindle warranty is subject to the above-mentioned restriction

terms as equally applied and specied for the “HSM Jet Spindle and Display

Unit Warranty Frame”.

This warranty document supersedes all and any previous warrant policy

information published by the manufacturer, including warranty assurances

and conditions stated in the product User Manuals.

The manufacturer reserves the right to make changes in products or

specications at any time, without prior notice.

This warranty shall not apply to:

• Claims or damage resulting from customer or third party repairs or

modications to the product, or other circumstances beyond the

manufacturer’s control.

• Claims or damage due to non-compliance with recommended

installation, operation and maintenance procedures, as specied by

the manufacturer, including, without limitation; abuse, neglect, misuse

of the product by the customer, its agents, employees or contractor.

Customer Service

after Purchase

HSM Jet Spindle

Warranty Summary

HSM Jet Spindle

• Damage resulting from operation of product not within the working

parameters and working environment it was designed for.

• Claims or damage resulting from the use of third party replacement

parts.

• Any direct or indirect loss, consequential loss, personal injury or damage

to property, loss arising from interruptions or delays in production.

• Claims or damage resulting from buyer’s non-compliance with

applicable laws, regulations, codes or by-laws, and standard industry

practices.

Transfer of Warranty

Spindles are only covered under warranty to the original buyer

of the spindle and this warranty is non-transferable to, and may

not be enforced by, any third parties, including, but not limited to;

subsequent buyers, users or assignees of the spindle.

7. Customer Service after Purchase

Whenever a malfunction cannot be solved by the solutions mentioned

in the troubleshooting section, you are requested to consult the ISCAR/

IMC representative for further assistance or instructions.

The unit should not be returned before receiving written approval from

ISCAR/IMC. The serial number for the unit must be indicated on your

claim form (you can nd this information on the rear of the unit housing).

We hope this information will be helpful. Our goal is to provide the best

possible service to our customers.

V.4 04/2016 | 27-188-078

Colibri Spindles Ltd. Lavon Industrial Park, 2011800, Israel | Tel. +972 4 9089104

Fax. +972 4 9589061 | [email protected] | www. colibrispindles.com