As EpoxAcast™ 690 series epoxies can be poured in thick layers, they are an excellent choice for “river table”
or “ocean table” type applications. The following document will help you process the material properly for this
type of furniture making technique.
Materials and Tools Recommended:
• Melamine board for base and dam walls
• Live edge slab
• Assorted carpentry tools to nish wood (saw, sanders, routers, wire wheels, vacuum cleaner)
• Temperature gun to monitor resin temperature
• Gloves, mixing buckets, Niosh Respirator, protective clothing, modeling clay, caulking
• Fans and climate-controlled workspace
• Epoxy resin for sealing live edge wood and EpoxAcast™ 690 or 692 for casting
Step By Step Process:
1. Select Piece(s) of wood that you would like to make a table with.
2. Determine the layout and resin inlay design.
3. Mill live edge wood to desired length and thickness, ensuring the thickness is slightly oversized.
4. Prepare melamine sheet with end dam walls.
5. Clamp and or adhere live edge wood to melamine board with mechanical clamps and/or silicone caulk. Seal end dams
to melamine and ends of live edge boards using silicone caulk.
6. Thoroughly clean pour cavity area to prepare for sealing of the wood
7. Apply a thin-coating of EpoxAcast™ 690 or Tarbender™ to surfaces of the live edge wood that will make up the pour
cavity and allow to fully cure. Reapply if needed to seal porous or damaged areas of wood
8. Take several measurements across the pour cavity in multiple locations to nd the average width of the pour cavity
area.
9. Take the length of your piece and multiple that by the number you found above and also multiply by the desired pour
depth.
10. Take your nal number and divide by the Specic Volume of the epoxy, 25 for EpoxAcast™ 690, 25.7 for EpoxAcast™ 692.
You now know the estimated material you need in pounds.
11. Prepare your area with fans to blow down to and across the length of table. See FAN PLACEMENT DIAGRAM on
page 2. Adjust your ambient temperature to 70°F / 21°C.
12. Pre-mix, measure and mix materials per the technical bulletin.
13. Pour epoxy resin into the river section slowly and allow the material to seek it’s own level. Follow directions for
thickness per technical bulletin. After material nds it’s own level you may gently use a propane torch or heat gun to
remove surface bubbles.
14. Monitor temperature using a contactless thermometer to ensure the material does not overheat. Check for any leaks
and seal with Sculptex™ Modeling Clay or similar.
15. Allow material to set up and return to room temperature before tuning o fans.
16. Allow material to harden so it does not deform when nger nail depressed into surface.
17. Remove from the mold box and prepare to nish to desired thickness and sand and polish.
18. Sand and polish EpoxAcast™ 690 or 692 per the instructions on page 2
Creating Epoxy Tables Using EpoxAcast™ 690 Creating Epoxy Tables Using EpoxAcast™ 690
And EpoxAcast™ 692And EpoxAcast™ 692
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